{"id":5130,"date":"2023-08-18T13:49:21","date_gmt":"2023-08-18T13:49:21","guid":{"rendered":"https:\/\/gruponbi.com\/en-nbi-bearings-europe-la-calidad-de-la-materia-prima-y-el-tratamiento-termico-son-unos-de-los-factores-mas-criticos-para-garantizar-una-mayor-vida-util-del-rodamiento\/"},"modified":"2023-08-18T14:07:30","modified_gmt":"2023-08-18T14:07:30","slug":"en-nbi-bearings-europe-la-calidad-de-la-materia-prima-y-el-tratamiento-termico-son-unos-de-los-factores-mas-criticos-para-garantizar-una-mayor-vida-util-del-rodamiento","status":"publish","type":"post","link":"https:\/\/gruponbi.com\/en\/en-nbi-bearings-europe-la-calidad-de-la-materia-prima-y-el-tratamiento-termico-son-unos-de-los-factores-mas-criticos-para-garantizar-una-mayor-vida-util-del-rodamiento\/","title":{"rendered":"At NBI Bearings Europe, the quality of the raw material and the heat treatment are one of the most critical factors to ensure a longer bearing life"},"content":{"rendered":"<p>Quality at <strong>NBI<\/strong> is a crucial issue addressed by a highly experienced team, working closely with some of the best Spanish technology centers. <strong>NBI<\/strong> conducts in-depth research on bearing durability considering the manufacturing process, steel chemical composition, hardness, quench hardenability, macrostructure, and microstructure, among others.<\/p>\n<p>The prior control of the material is carried out through metallographic and spectrographic examinations that are complemented by life tests on the finished product.<span class=\"Apple-converted-space\">\u00a0<\/span><\/p>\n<p>As a result of all the controls, <strong>NB<\/strong>I guarantees the life of the bearings with greater resistance to rolling fatigue due to:<\/p>\n<p>&#8211; Improved steel cleanliness.<\/p>\n<p>&#8211; Careful control of the size and quantity of inclusions by restricting the chemical composition and a desired carbide distribution<\/p>\n<p>&#8211; The selection of the steel type (through hardening) based on the thickness of the rings and rollers and, being to one of <strong>NBI<\/strong>&#8216;s strong points, a better heat treatment to achieve a better microstructure and uniformity of hardness in the functional section.<\/p>\n<p><b>NBI uses the most advanced formulas and the latest heat treatment technology to achieve high precision bearings in its plants in Spain, China, and India.<\/b><\/p>\n<p>More than \u20ac3 million invested in the installation of 3 heat treatment lines, 3 Aichelin salt furnaces, one of them equipped already with carburizing and the other two to be equipped in the future, allow <strong>NBI<\/strong> to carry out controlled heating and cooling cycles to achieve the mechanical properties &#8211; desired metallurgical characteristics in the metallic parts used in the manufacture of bearings.<\/p>\n<p><i>The <strong>NBI<\/strong> plants in Spain, China and India have installed capacity for the production of martensitic hardening, bainitic hardening (case hardening) to cover a wide range of applications and specific requirements.<\/i><\/p>\n<p>The application engineering team and experts in heat treatment select the most appropriate one to carry out in each bearing, depending on the application, giving it high resistance to wear, high resistance to fatigue, high structural rigidity and dimensional stability.<\/p>\n<p>Coatings applied on some bearing components are an additional range of NBI products, for example, for specific requirements such as corrosion resistance (zinc coating), wear resistance (nitriding\/nitrocarburizing coating), modification of the surface to improve the starting or &#8220;running-in&#8221; (blueing or coating of black oxide) of the bearing.<\/p>\n<p>These applied coatings are analyzed and inspected in the laboratories (metallographic, metrology and life test) that NBI Bearings has installed in each of the plants.<\/p>\n<p><b>NBI&#8217;s goal is to maximize bearing life<\/b><\/p>\n<p>The <strong>NBI<\/strong> heat treatment manages to harden the functional surfaces of the bearing.<\/p>\n<p>It improves the mechanical and metallurgical properties of metal parts, achieving greater resistance to wear, impact resistance, residual stresses, rigidity, etc.<\/p>\n<p>And it also allows <strong>NBI<\/strong> to design bearings with desired characteristics in accordance with the application where it is used.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Quality at NBI is a crucial issue addressed by a highly experienced team, working closely with some of the best Spanish technology centers. NBI conducts in-depth research on bearing durability considering the manufacturing process, steel chemical composition, hardness, quench hardenability, macrostructure, and microstructure, among others. The prior control of the material is carried out through [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":5128,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"La calidad en <b>NBI <\/b>es una cuesti\u00f3n crucial abordada por un equipo muy experimentado, que trabaja en estrecha colaboraci\u00f3n con algunos de los mejores centros tecnol\u00f3gicos espa\u00f1oles.\r\n\r\n<b>NBI<\/b> realiza investigaciones profundas sobre la durabilidad de los rodamientos teniendo en cuenta el proceso de fabricaci\u00f3n, la composici\u00f3n qu\u00edmica del acero, la dureza, la aptitud al endurecimiento por temple, la macroestructura, y la microestrucra entre otros.\r\n\r\nEl control previo del material se efect\u00faa mediante ex\u00e1menes metalogr\u00e1ficos y espectro-gr\u00e1ficos y son complementados en test de vida en el producto acabado. Como resultado de todos los controles <b>NBI<\/b> garantiza la vida de la rodamientos con mayor resistencia fatiga por rodadura gracias a:\r\n\r\n- Una limpieza de acero mejorada.<span class=\"Apple-converted-space\">\u00a0<\/span>\r\n\r\n- Un control minucioso del tama\u00f1o y la cantidad de las inclusiones mediante la restricci\u00f3n de la composici\u00f3n qu\u00edmica y un umbral de carburos m\u00e1s estrecho.\r\n\r\n- La selecci\u00f3n del tipo de acero de temple al n\u00facleo en funci\u00f3n del espesor de los aros y rodillos y gracias a uno de los puntos fuertes de NBI, <b>un mejor tratamiento t\u00e9rmico <\/b>para lograr una mejor microestructura y uniformidad de la dureza en la secci\u00f3n funcional.\r\n\r\n<b>NBI utiliza las m\u00e1s avanzadas f\u00f3rmulas y \u00faltima tecnolog\u00eda de tratamiento t\u00e9rmico para lograr rodamientos de alta precisi\u00f3n en las plantas de Espa\u00f1a, China e India. <span class=\"Apple-converted-space\">\u00a0<\/span><\/b>\r\n\r\nM\u00e1s de 3 mill de \u20ac invertidos en la instalaci\u00f3n de 3 l\u00edneas de tratamiento t\u00e9rmico, 3 hornos de sales Aichelin, uno de ellos con carburizado y a futuro los otros dos, permiten a <b>NBI<\/b> realizar ciclos de calentamiento y enfriamiento controlado para alcanzar las propiedades mec\u00e1nicas-metal\u00fargicas deseadas en las partes met\u00e1licas que se utilizan en la fabricaci\u00f3n de rodamientos.\r\n\r\n<i>Las plantas de NBI en Espa\u00f1a, China e India tienen capacidad instalada para la producci\u00f3n de temple martens\u00edtico (martensitic hardening), temple bain\u00edtico (Bainitic hardening) y carburizado (case hardening) para cubrir un amplio rango de aplicaciones y requerimientos espec\u00edficos.<\/i>\r\n\r\nEl equipo de ingenier\u00eda de aplicaciones y expertos en tratamiento t\u00e9rmico seleccionan el m\u00e1s adecuado a realizar en cada rodamiento dependiendo de la aplicaci\u00f3n de uso, confiriendo la alta resistencia al desgaste, alta resistencia a la fatiga, alta rigidez estructural y estabilidad dimensional.\r\n\r\nLos recubrimientos (coatings) aplicados en algunos componentes del rodamiento son una gama adicional de productos NBI,<span class=\"Apple-converted-space\">\u00a0 <\/span>por ejemplo, para requerimientos espec\u00edficos como resistencia a la corrosi\u00f3n (recubrimiento de cinc), resistencia al desgaste (recubrimiento de nitrurado\/nitrocarburizado),<span class=\"Apple-converted-space\">\u00a0 <\/span>modificaci\u00f3n de la superficie para mejorar el arranque o \u201crunning-in\u201d(pavonado o recubrimiento de \u00f3xido negro o \u201cblack oxide\u201d) del rodamiento.<span class=\"Apple-converted-space\">\u00a0<\/span>\r\n\r\n<b>El objetivo de NBI es maximizar la vida \u00fatil de los rodamientos<\/b>\r\n\r\nCon el tratamiento t\u00e9rmico NBI consigue endurecer las superficies funcionales del rodamiento.<span class=\"Apple-converted-space\">\u00a0<\/span>\r\n\r\nMejora las propiedades mec\u00e1nicas y metal\u00fargicas de las partes met\u00e1licas consiguiendo mayor resistencia al desgaste, resistencia al impacto, esfuerzos residuales, rigidez, etc.<span class=\"Apple-converted-space\">\u00a0<\/span>\r\n\r\nY adem\u00e1s permite a NBI<span class=\"Apple-converted-space\">\u00a0 <\/span>dise\u00f1ar rodamientos con caracter\u00edsticas deseadas en concordancia a la aplicaci\u00f3n de uso de este.","_et_gb_content_width":"","footnotes":""},"categories":[25],"tags":[],"class_list":["post-5130","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - 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